The Modern Industry of CNC Precision Machining

About ASM

leading manufacturer of pumps for LNG, cryogenic & chemical industries

Asia Smart Manufacturing (ASM) is an export division of a leading manufacturer of pumps for LNG, cryogenic and chemical industries, also specializing in reverse engineering of rotating equipment.

We also specialize in the design and supply of low- and medium-capacity cryogenic ASUs.

Our Advantages:

In-house full-cycle production
Highly qualified engineering staff
Application of EIGA standards
Experience working with Russian customers - leaders in their industries
Long-term partnerships with leading manufacturers in China

Cooperating with ASM – the customer works directly with the manufacturer, who knows and understands business processes and the specifics of industrial use of equipment in Russia.

Production capacities

Our new production facilities put into operation in 2021 (brief description – 20,000 m2 of area, 3,000 m2 of “clean room” for the assembly of critical pumps and medium and high pressure oxygen pumps).

The production capacity ensures the release of 500 pumps per year, and the engineering team has already implemented professional scientific research and patents.

Products

Special Cryogenic Pumping Equipment

Over the past 5 years, our engineers and designers have successfully established and implemented repair technology, as well as a full replacement according to the “Plug & Play” principle of high-pressure pumps manufactured by leading European manufacturers such as (Cryostar, Cryomech, ACD).

Projects for replacing pumps in China, Malaysia and Russia have been successfully implemented.

Innovation and research

Scientific activity and scientific researches

Our company is one of the leaders in China in innovation and scientific developments. We widely cooperate with the aerospace agency, research institutes and laboratories.

Constant innovations allow us to improve our products and achieve high results.

One of the latest developments in partnership with the aerospace agency is the Liquid Helium Pump.

One-Stop Delivery

Reverse engineering

Our profile is full-cycle reverse engineering: from scanning and development of design documentation to manufacturing. The approach of our team of engineers and technologists to the reverse engineering process is “a verified engineering product, instead of an exact geometric copy”.

At each stage of product manufacturing, experts simulate the product’s operation based on the calculated parameters of the original sample and the measurements taken. The measured model is adjusted without affecting the final connection and overall dimensions. This deep engineering approach allows us to guarantee the achievement of the operational characteristics of the equipment as a whole when using parts and assemblies manufactured by reverse engineering.

The production site in China is equipped with the most modern equipment for measuring and modeling various parts and components. A wide network of partnerships in China allows us to attract experts from leading institutes and industries to verify calculations and technical solutions.

Use Cases

Industrial Use Cases

Energy & Chemical

CNC machining ensures precise fabrication of LNG pump components, providing high tolerances essential for safe operation. It enables efficient production of complex parts, reducing lead times and waste, crucial for equipment used in extreme conditions.

Industrial Gas

In the industrial gas sector, CNC is key for manufacturing components for cryogenic air separation units (ASUs). Its precision supports the efficient operation of gas production systems and allows rapid prototyping of new designs, ensuring consistent quality in critical components.

New Energy

CNC technology aids the production of lightweight, high-strength parts for renewable energy systems, such as hydrogen production. Its precision facilitates advanced designs that enhance energy efficiency, helping meet stringent performance and regulatory standards.

Advanced Science

CNC machining enables the creation of specialized equipment for research and development. It supports the fabrication of custom laboratory components and precision instruments, fostering innovation in materials science, biotechnology, and aerospace, where accuracy is vital.

Workshop Layout

State-of-the-art manufacturing layout

Expertly arranged to cater to the specialized production processes, focusing primarily on precision machining and quality control. The plant is equipped with advanced production and measurement equipment, each allocated its specific zone to optimize workflow and ensure the highest standards of quality.

Constant temperature and humidity five axis machining center

ultra-high precision NC machining workshop

High precision, heavy cutting, multi-type NC machining workshop

High precision, thin cutting, multi-type NC machining workshop

Production Equipment

Advanced Machining Capabilities

The latest-generation five-axis machining center located in HEARMEL, Germany, and MIKRON, Switzerland, accommodates various machining profiles and offers exceptionally high precision.

five-axis machining center from HEARMEL, Germany and MIKRON, Switzerland, offers versatile and highly precise machining

The large turning-milling machine center, which could machining the major axis of 6 meter and 3 meter inner hole of parts, precise 0.01mm.

PAMA boring-milling machining center

HISION set up the beam machining center

CTX 350 precision NC machine tool of DMG

It's equipped with truss mounted machine, with a width of 2495 mm, compact structure and high reliability, automatic operation for a long time.

VMC HISION vertical NC machining center

Measurement Equipment

Advanced Surface and Dimensional Analysis Suite

An array of sophisticated measurement technologies, featuring Germany’s ZEISS three-dimensional measurement equipment capable of precision up to 10^-6 meters, and GOM’s optical 3D measurement system with accuracy reaching 10^-5 meters. Complementing these are MITUTOYO’s trio of surface roughness solutions from Japan, including a roughness tester, a roughness parameter analyzer, and a dedicated roughness measuring instrument. Together, these tools represent the integration of leading-edge precision engineering for comprehensive surface and dimensional analysis.